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Padded Mailers
Padded Envelope Features and Benefits:
- Certain padded envelopes come with adhesive built into the end flaps. Envelopes without adhesive can be sealed with staples or packaging tape.
- Padded mailers are moisture and puncture-resistant.
- Custom Printing Available. Also, see our bubble poly mailers.
Type
Color
Width
Material
Quantity

- Lightweight cushioning protects without increasing shipping costs.
- Recycled padded envelopes are a cost-effective replacement for small boxes and take less time to pack.
- Evertec padded mailers are our most eco-friendly padded mailers because they are curbside recyclable with other cardboard and paper products.

- Recycled padded mailers are made from kraft recycled paper.
- These kraft padded envelopes are easily sealed with tape or staples.
- Tear-strip gives access to merchandise while preventing spillage of fiberfill cushioning for the end user.
| Stock # | W x L | Inside Dimensions | Number | Color | Qty/Case | Price | |
|---|---|---|---|---|---|---|---|
| 4" x 8" | 3-7/8" x 6-3/4" | #000 | Kraft | 500 / Case | As low as $162.80/ Case | ||
| 5" x 10" | 4-7/8" x 8-3/4" | #00 | Kraft | 250 / Case | As low as $96.15/ Case | ||
| 6" x 10" | 5-7/8" x 8-3/4" | #0 | Kraft | 250 / Case | As low as $111.50/ Case | ||
| 9.5" x 14.5" | 9-3/8" x 13-1/4" | #4 | Kraft | 100 / Case | As low as $73.05/ Case | ||
| 12.5" x 19" | 12-3/8" x 17-3/4" | #6 | Kraft | 50 / Case | As low as $72.90/ Case | ||
| 14.25" x 20" | 14-1/8 x 18-3/4" | #7 | Kraft | 50 / Case | As low as $85.80/ Case |

- End flaps utilize a natural rubber adhesive to quickly seal the envelope under a peel-and-seal strip.
- The fiberfill padding expands to absorb shock and protect the contents without additional protection or padding.
- Kraft self-sealing padded mailers are moisture and puncture-resistant.
| Stock # | W x L | Inside Dimensions | Number | Color | Qty/Case | Price | |
|---|---|---|---|---|---|---|---|
| 6" x 10" | 5-7/8" x 8-3/4" | #0 | Kraft | 250 / Case | As low as $106.35/ Case | ||
| 7.25" x 12" | 7-1/8" x 10-3/4" | #1 | Kraft | 100 / Case | As low as $60.00/ Case | ||
| 8.5" x 12" | 8-3/8" x 10-3/4" | #2 | Kraft | 100 / Case | As low as $67.80/ Case | ||
| 9.5" x 14.5" | 9-3/8" x 13-1/4" | #4 | Kraft | 100 / Case | As low as $75.25/ Case | ||
| 10.5" x 16" | 10-3/8 x 14-3/4" | #5 | Kraft | 100 / Case | As low as $83.40/ Case | ||
| 12.5" x 19" | 12-3/8" x 17-3/4" | #6 | Kraft | 50 / Case | As low as $52.35/ Case | ||
| 14.25" x 20" | 14-1/8" x 18-3/4" | #7 | Kraft | 50 / Case | As low as $79.40/ Case |

- White padded mailers are a great shipping solution for smaller items that would normally be sent in small boxes.
- These white padded envelopes have a natural rubber adhesive built into the end flap for quick sealing.
- The envelope walls contain cushioning that helps protect the contents without additional bubble wrap or void fill.
| Stock # | W x L | Insider Dimensions | Number | Color | Qty/Case | Price | |
|---|---|---|---|---|---|---|---|
| 6" x 10" | 5 7/8" x 8 3/4" | #0 | White | 25 / Case | As low as $23.85/ Case | ||
| 8.5" x 12" | 8-3/8" x 10-3/4" | #2 | White | 100 / Case | As low as $72.60/ Case | ||
| 9.5" x 14" | 9-3/8" x 13-1/4" | #4 | White | 100 / Case | As low as $84.45/ Case |
Pregis Evertec Recyclable Padded Mailer Benefits
Cardboard Box vs Padded Mailer Packing Time
on Padded Mailers
The terms padded mailer and padded envelope are used relatively interchangeably in the packaging and shipping industry. Some vendors refer to padded envelopes as smaller than padded mailers but they are essentially the same thing.
There are multiple ways to seal a padded mailer. First, if your padded mailer is self-sealing you do not need any additional tape or staples to seal the envelope, just remove the plastic strip on top of the built-in adhesive and fold over the lip to seal.
If your padded envelope is not self-sealing, you can use tape or staples to be sure it is sealed.
We offer a wide range of padded mailers including ones that are easy to recycle and eco-friendly. Our Evertec padded mailers are our most eco-friendly mailers due to their ease of recycling. They can be recycled curbside but like a paper bag or cardboard box.
For smaller items, it is nearly always cheaper to ship via a padded envelope as they are smaller and more lightweight than cardboard boxes while still providing protection. This leads to lower shipping costs. Padded mailers also save time while packing as boxes require setup time and more taping.
Padded mailers can be shipped through many shipping service providers. USPS, FedEx, UPS, and more accept padded envelopes. Be sure to check with your carrier for specific rules and regulations.
Bubble mailers have a lightweight construction with inner bubble wrap for cushioning. Padded mailers are sturdier, featuring consistent padding throughout. Bubble envelopes are more flexible, while padded envelopes offer rigid protection. The choice depends on item fragility and shipping needs.
