International Plastics, Inc.

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Padded Mailers

Cushioned padding expands as the package is handled absorbing shock and protecting contents from damage. Kraft Padded Mailers are manufactured from 50# kraft recycled paper, these padded mailers are insulated with strong fiberfill padding to cushion merchandise. They help protect the contents by being both punctures resistant and resistant to moisture. These mailers have cushioned padding inside the walls, so no additional padding is needed and, that will protect your items from damage in shipping. Easy opening tear-strip gives easy access to merchandise while preventing spillage of fiberfill.

Padded Envelope Features and Benefits:

  • Certain padded envelopes come with adhesive built into the end flaps. Envelopes without adhesive can be sealed with staples or packaging tape.
  • Padded mailers are moisture and puncture-resistant. 
  • Custom Printing Available. Also, see our bubble poly mailers.

Pregis EverTec Self Sealing Padded Mailers

Kraft Padded Mailers

Kraft Self Sealing Padded Mailers

White Self Sealing Padded Mailers

Pregis Evertec Recyclable Padded Mailer Benefits

Cardboard Box vs Padded Mailer Packing Time

on Padded Mailers

The terms padded mailer and padded envelope are used relatively interchangeably in the packaging and shipping industry. Some vendors refer to padded envelopes as smaller than padded mailers but they are essentially the same thing. 

There are multiple ways to seal a padded mailer. First, if your padded mailer is self-sealing you do not need any additional tape or staples to seal the envelope, just remove the plastic strip on top of the built-in adhesive and fold over the lip to seal. 

If your padded envelope is not self-sealing, you can use tape or staples to be sure it is sealed. 

We offer a wide range of padded mailers including ones that are easy to recycle and eco-friendly. Our Evertec padded mailers are our most eco-friendly mailers due to their ease of recycling. They can be recycled curbside but like a paper bag or cardboard box. 

For smaller items, it is nearly always cheaper to ship via a padded envelope as they are smaller and more lightweight than cardboard boxes while still providing protection. This leads to lower shipping costs. Padded mailers also save time while packing as boxes require setup time and more taping. 

Padded mailers can be shipped through many shipping service providers. USPS, FedEx, UPS, and more accept padded envelopes. Be sure to check with your carrier for specific rules and regulations. 

Bubble mailers have a lightweight construction with inner bubble wrap for cushioning. Padded mailers are sturdier, featuring consistent padding throughout. Bubble envelopes are more flexible, while padded envelopes offer rigid protection. The choice depends on item fragility and shipping needs.

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